Arnold and Marie Schwartz College of Pharmacy and Health Sciences - Long Island University, University 1University Plaza, Brooklyn, NY 11201 USA.
The presence of N-nitrosamine impurities in pharmaceutical products has become a critical regulatory and patient safety concern due to their classification as probable human carcinogens. These impurities can originate from various sources, including synthesis pathways, raw materials, excipients, and degradation during storage. Controlling these impurities at trace levels (ng/day) requires highly sensitive, selective, and validated analytical methodologies. This review provides a comprehensive overview of the current analytical strategies employed for the detection and quantification of N-nitrosamines in active pharmaceutical ingredients (APIs) and drug products. Key challenges, such as achieving ultra-low detection limits and mitigating matrix effects, are discussed. Emphasis is placed on advanced hyphenated techniques, particularly Liquid Chromatography-Mass Spectrometry (LC-MS/MS, LC-HRMS) and Gas Chromatography-Mass Spectrometry (GC-MS/MS), which offer the necessary sensitivity and specificity. Various sample preparation techniques (SPE, SPME, LLE, DLLME) crucial for successful analysis are also reviewed. Furthermore, methods applied to specific drug classes, including sartans, ranitidine, metformin, and other recently implicated pharmaceuticals, are summarized. The review also touches upon regulatory perspectives, in silico predictive tools for risk assessment, and future directions, highlighting the ongoing need for robust analytical control and continued research to ensure pharmaceutical quality and safety.
Brief overview of N-nitrosamine impurities and their significance in pharmaceuticals
N-Nitrosamine impurities, organic compounds characterized by the nitroso (N−N=O) functional group, have emerged as a significant concern within the global pharmaceutical landscape since 2018. Their presence in active pharmaceutical ingredients (APIs), drug products, and various other matrices is problematic due to their potential toxicity, carcinogenicity, and mutagenicity, even at low levels. Exposure in humans is linked to severe health risks, including various cancers which is the leading cause of death worldwide, amounting to nearly 7.6 million deaths globally (liver, lungs, esophagus, stomach, kidneys etc.), metabolic disturbances, reproductive harm, DNA damage, and potentially neurodegenerative diseases like Alzheimer's and Parkinson's. Given these potential risks, strict control and accurate quantification of these impurities in medicines are paramount for patient safety.1–4
Historical context of nitrosamine contamination issues (e.g., sartans, ranitidine, metformin)
While known chemically for over 150 years and recognized as potential carcinogens since the 1950s, N-nitrosamines surged into pharmaceutical focus in July 2018.
Sartans (ARBs): The issue began with the detection of N-nitrosodimethylamine (NDMA) in valsartan API manufactured in China. This discovery triggered widespread investigations and subsequent recalls. Soon after, NDMA and another impurity, N-nitrosodiethylamine (NDEA), were found in other angiotensin II receptor blockers (ARBs) like losartan and irbesartan, leading to further recalls involving numerous manufacturers. Initial investigations suggested specific synthetic manufacturing processes were responsible for their formation.
Ranitidine: In September 2019, regulatory authorities announced unacceptable levels of NDMA contamination in ranitidine products (commonly known as Zantac). This led to market withdrawals and suspensions in various countries, including the USA, Canada, and Australia.
Metformin: Following the ranitidine findings, NDMA contamination was noted in some metformin products used for type 2 diabetes in late 2019 and early 2020. Voluntary recalls were initiated by several companies.
Other Medications: The issue has since expanded beyond these initial drug classes, with nitrosamine impurities being reported in varenicline (Champix), rifampicin, and others, prompting further recalls and heightened regulatory scrutiny across the pharmaceutical industry.5
Importance of sensitive and selective analytical methods for detection and quantification
The extremely low acceptable intake limits set by regulatory agencies (e.g., typically ranging from 26.5 to 96 ng/day for single impurities per ICH M7) necessitate the development and implementation of highly sensitive and selective analytical methodologies. Traditional analytical techniques like standard HPLC-UV or GC often lack the capability to reliably detect and quantify these impurities at the required trace levels. The initial failure to detect NDMA in valsartan highlighted the critical need for more advanced methods. Consequently, techniques such as Liquid Chromatography-Mass Spectrometry (LC-MS, LC-MS/MS, LC-HRMS) and Gas Chromatography-Mass Spectrometry (GC-MS, GC-MS/MS), sometimes coupled with enhanced sample preparation, have become essential tools. These methods must exhibit adequate precision and accuracy to ensure the safety and quality of pharmaceutical products. 6–10
Scope and objectives of the review article
This review aims to provide a comprehensive overview of the analytical strategies employed for the detection and quantification of N-nitrosamine impurities in pharmaceuticals. It will delve into the challenges associated with nitrosamine analysis, explore various sample preparation techniques, and critically evaluate the predominant instrumental methods, including HPLC, GC, SFC, and particularly hyphenated mass spectrometric techniques (LC-MS and GC-MS). The review will summarize methods applied to commonly affected drug classes (sartans, ranitidine, metformin) as well as recently implicated products. Furthermore, it will touch upon the regulatory context and validation requirements pertinent to these analytical approaches. The overall objective is to consolidate current knowledge on analytical methodologies, offering insights into best practices and potential future directions for ensuring the reliable control of N-nitrosamine impurities in pharmaceutical products.11–21
Understanding N-Nitrosamine Impurities
Chemical structure and definition
N-Nitrosamines are organic compounds defined by the presence of a nitroso functional group (N−N=O) attached to an amine nitrogen. The general chemical structure involves a nitrogen atom bonded to another nitrogen atom, which is, in turn, double-bonded to an oxygen atom, with the first nitrogen also bonded to two organic substituents (R1 and R2). While nitroso groups can also attach to carbon (C-nitroso), sulfur (S-nitroso), or oxygen (O-nitroso), N-nitrosamines specifically refer to compounds with the R1?R2?N−N=O structure. They are often formed via the reaction of secondary or tertiary amines (or related structures like amides, carbamates) with nitrosating agents.
Table 1 Common N-Nitrosamine Impurities and Regulatory Limits
Chemical Name |
Acronym |
Chemical Formula |
MW (g/mol) |
MAI (ng/day) |
N-Nitrosodimethylamine |
NDMA |
C?H?N?O |
74.08 |
96 |
N-Nitrosodiethylamine |
NDEA |
C?H??N?O |
102.14 |
26.5 |
N-Nitrosodipropylamine |
DPNA |
C?H??N?O |
130.19 |
26.5 |
N-Nitrosodiisopropylamine |
DIPNA |
C?H??N?O |
130.19 |
26.5 |
N-Nitroso-N-methyl-4-aminobutyric acid |
NMBA |
C?H??N?O? |
146.15 |
96 |
N-Nitrosoethylisopropylamine |
EIPNA |
C?H??N?O |
116.16 |
26.5 |
1-methyl-4-nitrosopiperazine |
MNP |
C?H??N?O |
129.16 |
96 |
N-nitroso-N-methylaniline |
NMPA |
C?H?N?O |
136.15 |
34.3 |
N-Nitrosodiethanolamine |
NDELA |
C?H??N?O? |
134.13 |
NA |
N-Nitrosomorpholine |
NMOR |
C?H?N?O? |
116.12 |
NA |
N-Nitrosopiperidine |
NPIP |
C?H??N?O |
114.15 |
NA |
N-Nitrosopyrrolidine |
NPYR |
C?H?N?O |
100.12 |
NA |
N-Nitrosodiisopropanolamine |
NDIPLA |
C?H??N?O? |
162.19 |
NA |
(MAI: Maximum Allowable Intake; NA: Not Available)
Sources of N-Nitrosamine Impurities in Pharmaceuticals
The presence of N-nitrosamine impurities in pharmaceutical products can arise from multiple sources throughout the product lifecycle. Identifying these sources is crucial for risk assessment and mitigation.
Table 2 Sources of N-Nitrosamine Impurities
Source Category |
Specific Examples |
API Synthesis |
Nitrosating agents (e.g., NaNO2), amine precursors in reagents/solvents (DMF, NMP), contaminated raw materials/intermediates, acidic conditions, quenching steps. |
Drug Product Formulation |
Nitrites/nitrates in excipients (lactose, starches, povidone etc.), amine precursors in excipients, API-excipient interactions, process heat/water/pH, preservatives. |
Degradation & Storage |
API/excipient degradation leading to precursors, reaction with trace nitrites, storage conditions (temp, humidity), packaging materials (nitrocellulose). |
External Contamination |
Contaminated water, solvents, packaging (inks, rubber), environment. |
Mechanism of Formation
The formation of N-nitrosamines generally requires two key components: a nitrosating agent and a secondary or tertiary amine, typically reacting under acidic conditions.
Table 3 N-Nitrosamine Formation
Component/Factor |
Description/Examples |
Nitrosating Agents |
Nitrous acid (from nitrites + acid), N2O3, NOx, other reactive nitrogen species. |
Amine Precursors |
Secondary amines (most reactive), tertiary amines, amides, ureas. Found in API, impurities, solvents (DMF), degradants. |
Reaction Conditions |
Acidic pH (generally favored), elevated temperature, presence of catalysts (e.g., aldehydes), water. |
Toxicological Significance
N-nitrosamines are classified as probable human carcinogens (IARC Group 2A) and are known mutagens.
Table 4 Toxicological Significance
Aspect |
Details |
Hazard Classification |
Probable human carcinogens (IARC 2A), mutagens, DNA reactive. |
Mechanism of Toxicity |
Metabolic activation followed by DNA interaction, leading to mutations and potentially cancer. |
Regulatory Status |
Cohort of concern (ICH M7), Class 1 impurities (Mutagenic Carcinogens). |
Acceptable Limits |
General TTC: 1.5 µg/day. Compound-specific MAI/AI: e.g., 26.5 ng/day (NDEA), 96.0 ng/day (NDMA). Requires careful consideration if multiple present. |
Risk Prediction |
In silico QSAR assessments (expert rule-based, statistical), CPCA, EAT approaches. |
Analytical Strategies for Detection and Quantification
The accurate detection and quantification of N-nitrosamine impurities represent a formidable challenge in pharmaceutical analysis. This stems primarily from the stringent regulatory limits imposed due to their potential carcinogenicity and the inherent complexity of pharmaceutical formulations. Traditional analytical methods often fall short of the required sensitivity and selectivity, necessitating the adoption of advanced, highly sophisticated analytical strategies.
Sample Preparation Techniques
Robust sample preparation is indispensable for isolating nitrosamines from the sample matrix, concentrating them to detectable levels, and removing interfering substances prior to instrumental analysis. Techniques referenced in the provided article and commonly employed include:
Chromatographic Techniques
Chromatography separates the nitrosamines from each other and from remaining matrix components before detection.
Hyphenated Techniques (Mass Spectrometry Based)
Coupling chromatography with mass spectrometry provides the necessary sensitivity and selectivity for definitive trace-level nitrosamine analysis.
Other Techniques
Capillary Electrophoresis (CE)-MS: While less common for routine pharmaceutical analysis, CE offers high separation efficiency based on charge-to-size ratio. CE-MS has demonstrated utility for specific applications, such as analyzing tobacco-specific nitrosamines in biological fluids.
Comparison of Analytical Techniques
The choice of technique depends on the specific nitrosamine(s), the matrix, required sensitivity, available instrumentation, and the analytical goal (screening vs. quantification).
Method Validation Considerations
Validation according to ICH Q2(R1) and relevant regulatory guidance is mandatory. Specific considerations for nitrosamine methods include:
Table 5 Analytical Strategies
Strategy Category |
Specific Techniques / Aspects |
Primary Use / Suitability |
Key Advantages |
Key Challenges/Considerations |
Sample Preparation |
SPE, LLE, DLLME, SPME, Precipitation, Derivatization |
Extraction, Clean-up, Concentration |
Reduces matrix interference, improves sensitivity |
Can be time-consuming, potential analyte loss, risk of contamination/artifact formation. |
Chromatography |
HPLC/UHPLC, GC, SFC |
Separation of analytes |
UHPLC/SFC offer speed/efficiency; GC suited for volatiles; SFC offers orthogonal selectivity |
HPLC-UV lacks sensitivity; GC limited to volatile/stable analytes; potential GC artifacts. |
Detection (Non-MS) |
UV, FLD, NPD |
Limited use for trace nitrosamines |
Simpler instrumentation |
Generally insufficient sensitivity/selectivity for regulatory limits. |
Hyphenated MS |
LC-MS(/MS), GC-MS(/MS), LC-HRMS, GC-HRMS |
Definitive identification & quantification at trace levels |
High sensitivity & selectivity; HRMS aids identification |
Instrument cost/complexity, matrix effects, potential for artifact formation in GC inlet. |
Other Techniques |
CE-MS |
Niche applications (e.g., specific biological samples) |
High separation efficiency for certain analytes |
Less commonly used for routine pharmaceutical QA/QC for nitrosamines. |
Method Validation |
Specificity, LOQ/LOD, Accuracy, Precision, Matrix Effect, Robustness |
Ensuring method reliability & regulatory compliance |
Provides confidence in analytical results |
Requires rigorous demonstration at very low concentration levels; careful assessment of matrix effects and artifacts. |
Review of Analytical Methods for Specific Pharmaceuticals
Following the initial discovery of N-nitrosamine impurities in valsartan, extensive analytical efforts have been directed towards developing and validating methods for various pharmaceutical products. The choice of methodology often depends on the specific nitrosamine(s) of concern, the drug substance properties, and the matrix complexity
Sartans (Valsartan, Losartan, etc.)
A significant number of methods have been published for angiotensin II receptor blockers (ARBs) due to the initial recalls. Both LC-MS/MS and GC-MS/MS techniques are prevalent. LC-MS/MS methods, often employing APCI or ESI sources, target a range of nitrosamines including NDMA, NDEA, NMBA, NEIPA, NDIPA, and NDBA. GC-MS/MS methods, frequently using headspace sampling, are also widely applied, particularly for the more volatile nitrosamines like NDMA and NDEA. SFC methods have also been developed for sartan analysis, offering alternative selectivity. Regulatory bodies like the US FDA, EMA, and national laboratories (Swissmedic, TFDA, German OMCL) have published official methods utilizing these techniques.
Ranitidine and Other H2 Blockers (Famotidine, Nizatidine)
NDMA was the primary concern in ranitidine. LC-MS/MS is the dominant technique reported for its quantification in both drug substances and products. Methods often incorporate strategies to avoid in situ formation of NDMA during analysis, such as using specific sample preparation or avoiding high temperatures. GC-MS methods, including HS-SPME-GC-MS, have also been explored as alternatives. Fewer methods are specifically cited in the source article for famotidine and nizatidine, though GC-MS has been used for nizatidine
Metformin
NDMA has been the main impurity investigated in metformin products. Numerous LC-MS/MS and LC-HRMS methods have been developed by regulatory agencies (US FDA) and researchers for NDMA quantification, often targeting low ppb levels. GC-MS/MS methods, including full evaporation static headspace techniques, have also been reported for analyzing NDMA and other potential nitrosamines in metformin. The potential role of excipients and formulation processes in NDMA formation in metformin has been a focus
Recently Highlighted Drugs
Analytical methods are being developed accordingly:
Analysis in Different Matrices
While the primary focus is on APIs and finished drug products, analytical methods have been adapted for various matrices:
APIs & Drug Products: The majority of methods focus on these, employing techniques suited to the specific drug and impurity.
Excipients: Analysis of excipients for nitrosating agents (nitrites) or amine precursors is crucial for risk assessment, though specific methods are less detailed in the reviewed article's tables. Databases tracking nitrite levels in excipients exist.
Water: GC-MS and LC-MS methods are used to monitor nitrosamines in drinking water and wastewater, relevant as both a potential contamination source and an environmental concern.
Biological Samples: LC-MS/MS and CE-MS methods have been developed for quantifying nitrosamines (e.g., NDMA, tobacco-specific nitrosamines) in plasma, urine, or serum for exposure or pharmacokinetic studies.42
Table 6 Predominant Techniques for Major Drug Classes
Example |
Predominant Analytical Techniques Reported |
Common Target Nitrosamines Cited |
Sartans (Valsartan, etc.) |
LC-MS/MS (ESI, APCI), GC-MS/MS (HS), SFC-MS/MS, HPLC-MS/MS |
NDMA, NDEA, NMBA, NEIPA, NDIPA, NDBA, others |
Ranitidine |
LC-MS/MS (ESI), GC-MS (HS-SPME) |
NDMA |
Metformin |
LC-MS/MS (ESI), LC-HRMS, GC-MS/MS (HS) |
NDMA, others (NEIPA, NDIPA, NDBA etc. screened) |
Rifampicin |
LC-MS/MS |
MNP (1-methyl-4-nitrosopiperazine) |
Propranolol |
LC-MS |
N-nitroso propranolol |
Rivaroxaban |
LC-MS/MS |
Specific rivaroxaban-related nitrosamine |
Future Perspectives & Recommendations
The ongoing challenge of controlling N-nitrosamine impurities in pharmaceuticals necessitates continuous innovation in analytical methodologies, risk assessment strategies, and collaborative efforts. While significant progress has been made, particularly in deploying sensitive hyphenated techniques, several areas warrant future focus.
Emerging Analytical Technologies and Potential Improvements
The demand for ever-increasing sensitivity, selectivity, and throughput drives the exploration of new analytical frontiers.
Need for Standardized Methods
While regulatory agencies have published some official methods (e.g., by US FDA, Ph. Eur.), the literature contains a vast array of customized methods developed by different laboratories. This highlights a potential need for greater harmonization and standardization.
Advances in Predictive Tools for Risk Assessment
Predictive tools play a vital role in proactively assessing the risk of nitrosamine formation.
Recommendations for Future Research Directions
Based on current challenges and opportunities, future research should focus on several key areas:
Table 7 Future Perspectives & Recommendations
Area |
Recommendation |
Examples |
Analytical Technology |
Enhance sensitivity, selectivity, throughput. |
Advanced HRMS, IMS-MS, miniaturization, automation, novel detection principles, AI/ML in data analysis. |
Method Standardization |
Improve consistency and comparability. |
Develop reference methods & materials, harmonize approaches, implement method lifecycle management. |
Predictive Tools |
Improve in silico risk assessment accuracy and scope. |
Refine QSAR models, quantum chemistry, structural similarity, automated tools, formation pathway modeling. |
Research Directions |
Address knowledge gaps and develop solutions. |
Fundamental formation/degradation studies, new analytical methods, mitigation strategies, toxicology data generation (esp. for NDSRIs). |
Collaboration |
Foster joint efforts for innovation and harmonization. |
Partnerships between regulators, industry, and academia |
CONCLUSION
The emergence of N-nitrosamine impurities has undeniably reshaped the landscape of pharmaceutical quality control and regulatory oversight globally. These compounds, arising from diverse sources including manufacturing processes, raw materials, excipients, and degradation pathways, pose a significant risk to patient health due to their well-documented carcinogenic and mutagenic potential. The exceedingly low acceptable intake limits mandated by health authorities necessitate analytical strategies capable of achieving exceptional sensitivity and selectivity. This review has underscored the critical role of advanced hyphenated analytical techniques, primarily Liquid Chromatography-Mass Spectrometry (LC-MS/MS, LC-HRMS) and Gas Chromatography-Mass Spectrometry (GC-MS/MS), in meeting these demanding requirements. These methods, often coupled with optimized sample preparation protocols, provide the necessary tools to accurately detect and quantify various N-nitrosamines across a wide range of pharmaceutical products, from the initially highlighted sartans, ranitidine, and metformin to more recently implicated drugs like rifampicin, varenicline, and others. Effective control, however, extends beyond mere detection. A thorough understanding of formation mechanisms and proactive risk assessment throughout the drug lifecycle, from API synthesis to finished product storage, are essential. Regulatory agencies worldwide continue to refine guidelines, emphasizing manufacturer responsibility to prevent contamination by avoiding problematic reagents like nitrosating agents and secondary amines where possible, and implementing robust control strategies. Moving forward, continued research into novel analytical technologies, further refinement of predictive in silico tools, development of standardized methodologies, and enhanced collaboration between industry, academia, and regulatory bodies will be crucial. Ultimately, sustained vigilance and scientific innovation in the detection, quantification, and mitigation of N-nitrosamine impurities are indispensable for safeguarding pharmaceutical quality and ensuring patient safety.
REFERENCES
Kasturi Pangarkar*, Analytical Strategies for the Detection and Quantification of Nitrosamine Impurities in Pharmaceuticals, Int. J. of Pharm. Sci., 2025, Vol 3, Issue 5, 1392-1409 https://doi.org/10.5281/zenodo.15379009